Sunchronizer S1 - 400W solar tracker for elevation axis - 3D printable - STL files

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Description

Since I have been working with the successful balcony power plants (here in Germany), I have been wondering how to further improve the energy yield of the two to four solar modules.

Der „Sunchronizer S1“ ist eine Solarmodul-Halterung mit der „Standard“ 400W Solarmodule in einer Achse automatisch der Sonne nachgeführt werden können. Die benötigten Bauteile bestehen, wie auch bei anderen Projekten auf Nerdiy.de, zum Großteil aus 3D gedruckte Komponenten und mechanischen Standardteilen.

Ultimately, everyone should be able to build their own solar tracker for their solar modules.

The axis is tracked using a 6000N linear actuator, which is controlled via an ESP32 and corresponding electronics. The firmware of the ESP32 is based on ESPHome and can therefore be easily integrated into HomeAssistant or many other SmartHome systems. However, the Sunchronizer can also be used independently of a connection to other systems. For example, the position can be obtained automatically via a GPS receiver, which means that the current time is also known. The optimum elevation angle is then calculated and set on the basis of this data (and the fixed orientation (compass direction) of the Sunchronizer). To ensure that this can be set correctly, the angle of the solar module is measured four times per second using an acceleration sensor and adjusted accordingly if necessary.

DIY solar tracker for everyone!

Verbessert die Energieausbeute Eures Solarmoduls mit dem „Sunchronizer S1“ Solar Tracker!  Er besteht aus 3D-gedruckten Bauteilen und mechanischen Standardteilen, aus denen du deinen eigenen Solar Tracker zusammenzubauen kannst. Korrekt zusammengebaut und konfigurieren kann er dann die die Elevation Achse eines auf ihm verbauten 400W „Standard“ Solarmoduls optimal der Sonne nachführen und somit die Energieausbeute maximieren.

The advantages of a solar tracker at a glance:

  1. Maximized energy harvest: Thanks to the precise alignment of your solar module, you won't miss any sunrays and thus increase your energy harvest.
  2. Increased efficiency: The Sunchronizer continuously optimizes the angle of your solar panel to ensure that it is always at the optimum angle to the sun, resulting in improved performance.
  3. Space-saving solution: Thanks to its compact design, the Sunchronizer takes up very little space and can be easily integrated into almost any environment, whether in your garden or on a flat or pitched roof.
  4. Sustainability: Use the inexhaustible energy of the sun and reduce your dependence on traditional energy sources. With the Sunchronizer, you are not only investing in your own future, but also in the future of our planet.

Please note: No physical components will be sent. You will receive the files in STL format and must print them out on a 3D printer in order to build the project.

Please also note: This design works but has not yet been tested in the long term. So please use the linked components responsibly, carefully and not in any other way than specified. Pay particular attention to the linked safety instructions.

This offer contains the STL files you need to print the 3D printable components for the Sunchronizer S1 System required.

  • You will soon find further information on the assembly and other components required in the assembly article. It will be linked here as soon as it is published.
  • Observe the safety instructions linked below during assembly and use: Click here

Additional components are required to build the complete project. A complete list of the required parts can be found here

Required tool:

Number Link
1x Screwdriver set  Buy at Amazon
1x Soldering iron  Buy at Amazon
1x  Prusa 3D printer
1x Cordless screwdriver  Buy at Amazon
1x Bit set  Buy at Amazon
1x Pointed pliers  Buy at Amazon

Material required Sunchronizer S1 mechanics & electronics:

Number Link
6x to 8x Concrete slab 40x40x5cm
14x M3 thread insert  Buy at Amazon
18x M5 thread insert  Buy at Amazon
4x Cylinder head screw M5x30  Buy at Amazon
4x Cylinder head screw M5x85  Buy at Amazon
1x Cylinder head screw M5x95  Buy at Amazon
12x M3x10 countersunk screw  Buy at Amazon
20x M5x10 countersunk head screw  Buy at Amazon
87x M5x16 countersunk head screw  Buy at Amazon
8x M5x25 cylinder head screw  Buy at Amazon
4x M5x35 cylinder head screw  Buy at Amazon
4x M5x40 cylinder head screw  Buy at Amazon
8x M5x45 cylinder head screw  Buy at Amazon
114x Slot nut M5  Buy at Amazon
5x Self-locking nut M5  Buy at Amazon
4x Washer width 5.2mm  Buy at Amazon
3x Self-drilling screws 4.8x32  Buy at Amazon
1x Aluminum profile 2020 1m  Buy at Amazon
2x Aluminum profile 2060 1m  Buy at Amazon
1x Aluminum profile 2060 1.2m  Buy at Amazon
10x MR105-2RS Miniature ball bearing  Buy at Amazon
1x M16 cable gland  Buy at Amazon
5x-6x M12 cable gland  Buy at Amazon
2x Waterproof pushbutton 12mm  Buy at Amazon
1x Linear actuator 250mm 6000N  Buy at Amazon
1x 3D printing FIlament UV Resistant PETG  Buy at Amazon
1x USB-C PD 60W cable  Buy at Amazon
1-2x Hose clamps endless  Buy at Amazon
1x USB-C PD 60W cable  Buy at Amazon
1x BENY solar panel 1x430W solar module photovoltaic panel full...  Buy at Amazon
1x Inverter  Buy at Amazon
1x (material list below) BMI160 Elevation Sensor from Nerdiy.de
1x (material list below) GPS receiver from Nerdiy.de (optional)
1x (optional) Anemosens speed wind sensor

Required material BMI160 module housing:

Number Link
1x BMI160 module  Buy at Amazon
1x M12x1.5 cable gland  Buy at Amazon
4x M3 thread insert  Buy at Amazon
4x M3x8 countersunk head screw  Buy at Amazon
4x M2 thread insert  Buy at Amazon
4x M2x8 countersunk screw  Buy at Amazon
2m Cable 6 wire 0.25mm²  Buy at Amazon

Required material NEO7MV2 GPS receiver module:

Number Link
1x NEO7MV2 GPS receiver module  Buy at Amazon
1x M12x1.5 cable gland  Buy at Amazon
4x M3 thread insert  Buy at Amazon
4x M3x8 countersunk head screw  Buy at Amazon
4x M2 thread insert  Buy at Amazon
4x M2x8 countersunk screw  Buy at Amazon
2m Cable 6 wire 0.25mm²  Buy at Amazon

 


Gallery


3D printing information

  • Filament type: Weather and UV-resistant, e.g. PETG, ABS, etc.
  • Layer thickness: 0.2mm
  • Infill: 25%
  • Wall lines: 6

ESPHome example configuration

You can find an example configuration for ESPHome under the following link:


Videos


Dimensions & technical data

The following is an overview of the usual dimensions with and without solar module in various positions. If dimensions are missing, please use the contact form let us know and we will add this later.    

  • Weight: approx. 8Kg
  • Power consumption max: 60W
  • energy consumption per year:
  • Maximum module dimensions:
  • Minimum module dimensions:
View erected without solar module
Lowered view with solar panel
Lowered view without solar module
View erected with solar module

File list

  • actuator_bottom_base_2060_6000N_actuator_X.stl
  • actuator_top_base_2060_6000N_actuator_X.stl
  • beton_plate_holder_X.stl
  • bottom_elevation_hinge_left_2060_X.stl
  • bottom_elevation_hinge_male_long_left_2060_X.stl
  • bottom_elevation_hinge_male_long_right_2060_X.stl
  • bottom_elevation_hinge_right_2060_X.step
  • bottom_landing_pad_2060_X.stl
  • bottom_t_cross_connector_2060_X.stl
  • cable_clamp_flat_2060_X.stl
  • electronics_box_sunchronizer_S1_X.stl
  • panel_clamp_bottom_2060_X.stl
  • panel_clamp_top_2060_X.stl
  • panel_holder_bottom_bottom_clamp_X.stl
  • panel_holder_bottom_top_clamp_X.stl
  • panel_holder_bottom_2060_X.stl
  • sensor_bank_gps&SolSpot_X.stl
  • top_t_cross_connector_2060_X.stl
  • DXF for electronics cover

FAQ

  • „Rechnet“ sich das überhaupt/Wann amortisieren sich die Kosten?

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